For extra flavor, caramelize or grill the onions before serving (adds about 10 minutes).
Ask the deli for very thin-sliced roast beef (about 1/8 inch) so it warms quickly and eats easily.
Swap cheeses freely—cheddar, provolone, Swiss, or pepper jack all work well.
Keep buns and meat separate for leftovers; reheat meat gently and assemble with fresh toppings.